What is leak rate?

In simple words:

Leak rate = pressure loss over time × box volume.

Unit: mbar·L/s

Example:

  • 1000 L box
  • Pressure drops from 5 mbar → 4 mbar in 1000 s

Leak rate = (1 mbar × 1000 L) / 1000 s = 1 mbar·L/stoo high.
You want numbers much smaller than that.

What is “good enough”?

Typical practical targets:

Use caseLeak rate (mbar·L/s)Meaning
General R&D / teaching1×10⁻²Fine with a healthy purifier
Battery / advanced materials5×10⁻³Faster recovery after transfers
Very air-sensitive work1×10⁻³Plus strict transfer discipline

If you are better than 1×10⁻² mbar·L/s and still suffering, look at transfers / solvents / purifier first.

Simple pressure-decay test (positive-pressure box)

You need:

  • A pressure gauge (resolution 0.1 mbar or better)
  • Chamber volume V (L)

Steps:

  1. Seal the box
    • Close antechambers, valves, feedthroughs.
    • Stop external gas and pumps.
  2. Pressurize & stabilize
    • Set box to about +5 mbar over ambient.
    • Wait 10 min for temperature to settle.
  3. Isolate & start timing
    • Isolate from gas and pumps.
    • Record start pressure P₁ and time t₁.
  4. Wait
    • Do not touch gloves or doors.
    • Wait 30–60 min.
  5. Read again
    • Record P₂ and t₂.
  6. Calculate leak rate
    • ΔP = P₁ – P₂ (mbar)
    • Δt = t₂ – t₁ (s)
    • Leak rate = (ΔP × V) / Δt (mbar·L/s)

Leak rate is OK, but ppm is bad?

Very common情况:

  • Leak test:good
  • O₂ / dew point:bad

常见原因:

  • Bad transfers
    • Only one pump-down in the antechamber
    • No pressure equalization before opening inner door
  • Solvent vapor
    • Open beakers, solvent-soaked wipes left inside
    • Dew point climbs but O₂ looks fine
  • Purifier issues
    • No proper regeneration
    • Media exhausted or solvent-poisoned